Employee left with extreme burns following molten glass and sizzling water spill

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Your assist makes all of the distinction. Learn extra A world bottle producer has been fined £600,000 after a employee at its Alloa plant sustained extreme burns from molten glass and sizzling water.

The accident befell on the O-I Glass facility in Alloa whereas the employee was working a loading automobile in February 2024.

The Well being and Security Government (HSE) stated the 32-year-old worker suffered 8 per cent burns to his physique however went on to make a full restoration.

HSE stated the “avoidable ordeal” needn't have occurred if a protecting door had been fitted to the automobile.

The positioning employs round 500 folks and is used for smelting glass into bottles.

As a part of this course of, rejected molten glass is poured into skips within the basement together with sizzling water.

On the day of the accident, the employee was working a shovel loader, clearing the waste molten glass and sizzling water from the basement flooring.

<img src="https://static.independent.co.uk/2025/09/30/17/30171640-72a09dd5-d65e-4a58-83ba-d19b324c329c.jpg" srcset="https://static.independent.co.uk/2025/09/30/17/30171640-72a09dd5-d65e-4a58-83ba-d19b324c329c.jpg?quality=75&width=320&auto=webp 320w, https://static.independent.co.uk/2025/09/30/17/30171640-72a09dd5-d65e-4a58-83ba-d19b324c329c.jpg?quality=75&width=640&auto=webp 640w" loading="lazy" alt="The Health and Safety Executive (HSE) said the 32-year-old employee suffered 8 per cent burns to his body but went on to make a full recovery" class="sc-1mc30lb-0 ggpMaE inline-gallery-btn"/> open picture in gallery

The Well being and Security Government (HSE) stated the 32-year-old worker suffered 8 per cent burns to his physique however went on to make a full restoration Nonetheless, there was no protecting door on the cab of the automobile, so among the materiel spilled on the employee, who has not been named.

The corporate was fined £600,000 at Stirling Sheriff Court docket on 23 September, after admitting breaching well being and security laws.

HSE inspector Kathy Gostick stated: “This was an avoidable ordeal for a younger employee. It's sheer luck he has been capable of get well from his severe accidents.

“This firm’s staff labored on this surroundings with a safety-critical a part of the loader lacking for a interval of virtually two years.

“Though the protecting entrance door had been eliminated and reported to the on-site engineer, drivers had continued to work and function the loader with it lacking.

“Some operatives even described being struck or having footwear burnt by molten glass falling into the cab because of this.”

<img src="https://static.independent.co.uk/2025/09/30/17/272d3c8ad90530dd57260d60a1f7cc4cY29udGVudHNlYXJjaGFwaSwxNzU5MzM1MzIw-2.49791762.jpg" srcset="https://static.independent.co.uk/2025/09/30/17/272d3c8ad90530dd57260d60a1f7cc4cY29udGVudHNlYXJjaGFwaSwxNzU5MzM1MzIw-2.49791762.jpg?quality=75&width=320&auto=webp 320w, https://static.independent.co.uk/2025/09/30/17/272d3c8ad90530dd57260d60a1f7cc4cY29udGVudHNlYXJjaGFwaSwxNzU5MzM1MzIw-2.49791762.jpg?quality=75&width=640&auto=webp 640w" loading="lazy" alt="The company was fined £600,000 at Stirling Sheriff Court on 23 September, after admitting breaching health and safety legislation" class="sc-1mc30lb-0 ggpMaE inline-gallery-btn"/> open picture in gallery

The corporate was fined £600,000 at Stirling Sheriff Court docket on 23 September, after admitting breaching well being and security laws (PA Archive) She continued: “When work tools is being chosen, its suitability for the surroundings it's going to be utilized in have to be threat assessed.

“On this case the protecting door was not appropriate to guard towards impacts from sizzling and molten glass and subsequently was typically damaged and in the long run by no means changed. Had an acceptable door been chosen and maintained in place this accident wouldn't have occurred.”

A spokesman for the corporate stated: “O-I Glass Restricted appeared at Stirling Sheriff Court docket in relation to a well being and security matter at its Alloa facility.

“The corporate accepted duty and co-operated totally and brazenly with the investigating authorities and the court docket. Authorized proceedings have now concluded.